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How To Make Carbon Fiber Trekking Poles


by Chloe Sauls



Trekking poles are a valuable accessory for outdoor enthusiasts, providing stability, balance, and support while exploring the great outdoors. While there are many trekking poles available on the market, crafting your own carbon fiber trekking poles can be a rewarding and cost-effective project. Carbon fiber is known for its lightweight and durable properties, making it an excellent choice for creating trekking poles that can withstand the rigors of various terrain. In this article, we will guide you through the process of making your own carbon fiber trekking poles. We will cover everything from designing the poles to assembling and finishing them. Whether you are an avid hiker, backpacker, or adventurer, these DIY trekking poles will be a valuable addition to your outdoor gear collection. Before we delve into the step-by-step process, it’s important to note that making your own trekking poles requires some basic knowledge of tools and materials. Safety should always be a priority, so if you are not confident in your skills or have limited experience with DIY projects, it may be best to seek assistance from a professional or consider purchasing pre-made trekking poles. Now, let’s gather the materials and tools needed for this project.


Materials and Tools Needed

Before embarking on your DIY carbon fiber trekking pole project, it’s important to gather all the necessary materials and tools. Here’s a list of what you’ll need: Materials:

  • Carbon fiber shafts: These can be purchased online or from specialty stores. Choose shafts with the desired length and diameter for your trekking poles.
  • Handle material: You can use materials such as cork, foam, or rubber for the handles. Make sure they provide a comfortable grip.
  • Gripping tape: This will provide added grip and stability to the handles.
  • Straps: Look for durable and adjustable straps to secure your hands to the poles.
  • Tip protectors: These will prevent damage to the poles when not in use.
  • Epoxy adhesive: This will be used to bond the different components of the trekking poles together.
  • Sanding materials: Sandpaper or a sanding block will be necessary for smoothing out any rough edges.
  • Protective finish: A waterproof and UV-resistant clear coating will help protect the carbon fiber and prolong the life of your trekking poles.
  • Measuring tape: This will help you determine the desired length of your trekking poles.
  • Hacksaw or a pipe cutter: Use this tool to cut the carbon fiber shafts to the desired length.
  • Drill with various drill bits: You’ll need a drill to create holes for the handle and strap attachments.
  • Mixing container and stir stick: These will be used to mix the epoxy adhesive.
  • Clamps: These will ensure a secure bond while the adhesive cures.
  • Files or a rotary tool: These will come in handy for shaping and smoothing the handles.
  • Paintbrush or foam brush: Use this to apply the protective finish to the trekking poles.
Once you have gathered all the necessary materials and tools, you are ready to move on to the next step: designing the trekking poles.


Step 1: Designing the Trekking Poles

Before you start assembling your carbon fiber trekking poles, it’s important to have a clear design plan in mind. Consider the desired length, handle type, and any additional features you may want, such as shock absorption or adjustable height. 1. Determine the length: Measure the ideal length for your trekking poles by standing upright and letting your arm hang naturally at your side. In this position, your forearm should be parallel to the ground, and your elbow should be at a 90-degree angle. Use a measuring tape to note down the length from the ground to the top of your hand. 2. Choose the handle type: Select a handle material that provides a comfortable grip for long hikes. Cork, foam, and rubber are popular choices. Consider the texture, ergonomics, and moisture-wicking properties of the material for optimal comfort and performance. 3. Consider additional features: Determine if you want any additional features like shock absorption or adjustable height. These features can enhance the functionality and versatility of your trekking poles, especially when tackling challenging terrains. 4. Sketch your design: Take a moment to sketch your design on paper, including measurements and the desired features. This will serve as a reference guide during the construction process. By having a clear design plan, you’ll be able to proceed to the next step confidently: preparing the carbon fiber shafts. Remember, the design should prioritize your comfort and personal preferences, and it’s always a good idea to consult online resources and other experienced hikers for inspiration and advice.


Step 2: Preparing the Carbon Fiber Shafts

With your design plan in hand, it’s time to prepare the carbon fiber shafts for your trekking poles. This step involves cutting the shafts to the desired length and making any necessary modifications. 1. Measure and mark: Use a measuring tape to mark the desired length on each carbon fiber shaft. Take into account the measurements from step 1 of the design process. Double-check your measurements to ensure accuracy. 2. Cut the shafts: Carefully cut the shafts to the marked length using a hacksaw or a pipe cutter. Apply steady pressure and use smooth, continuous strokes to ensure a clean and even cut. Remember to wear protective eyewear and gloves during this process. 3. Smooth the edges: After cutting, the edges of the carbon fiber shafts may be rough. Use sandpaper or a sanding block to smooth out any sharp edges or burrs. This will prevent any potential injuries during use. 4. Drill attachment holes: Determine the locations for the handle and strap attachments on the carbon fiber shafts. Use a drill with the appropriate drill bit to create the necessary holes. Take care to position the holes accurately, ensuring a secure fit for the handles and straps. 5. Test the fit: Before moving on to the next step, test the fit of the handles and straps in the attachment holes. Make any necessary adjustments or enlargements to ensure a snug and secure fit. By preparing the carbon fiber shafts, you’re one step closer to assembling your DIY trekking poles. The next step is to create the handles, which will provide comfort and grip during your outdoor adventures.


Step 3: Creating the Handles

The handles of your trekking poles play a crucial role in providing comfort and a secure grip while hiking. In this step, you will learn how to create the handles using your chosen material. Here’s how: 1. Select your handle material: Choose the material for your handles, such as cork, foam, or rubber. Each material has its own benefits and comfort levels, so consider your personal preferences and needs. 2. Shape the handles: Using files or a rotary tool, shape the handles to your desired ergonomic design. Consider the contours of your hand for a comfortable fit and optimal grip. Smooth out any rough edges or imperfections. 3. Attach the gripping tape: If desired, wrap gripping tape around the handles for added traction and grip. Start at the base of the handle and wrap it tightly, overlapping slightly with each turn. Secure the end of the tape with adhesive to keep it in place. 4. Insert the handles into the shafts: Apply epoxy adhesive to the attachment holes you drilled in the carbon fiber shafts in step 2. Insert the handles into the holes, ensuring a snug fit. Wipe away any excess adhesive and use clamps to hold the handles in place while the adhesive cures, following the manufacturer’s instructions. 5. Let the adhesive cure: Allow the adhesive to cure completely according to the manufacturer’s instructions. This process may take several hours, so be patient and avoid disturbing the handles during this time. Once the adhesive has cured and the handles are securely attached to the carbon fiber shafts, you can move on to the next step: assembling the trekking poles. Creating the handles is an important step that adds a personal touch to your trekking poles. Take your time to ensure the handles are comfortable and provide the grip you need for your outdoor adventures.


Step 4: Assembling the Trekking Poles

Now that you have designed and created the handles, it’s time to assemble the remaining components of your carbon fiber trekking poles. Follow these steps to complete the assembly process: 1. Attach the straps: Thread the straps through the allotted openings in the handles. Adjust the length of the straps to ensure a comfortable and secure fit around your wrists. Once adjusted, secure the straps in place. 2. Insert the tip protectors: Slide the tip protectors onto the ends of the carbon fiber shafts. These protectors will prevent damage to the tips of the poles when not in use and provide stability on various surfaces. 3. Apply epoxy adhesive to the tip protectors: To further secure the tip protectors, apply a small amount of epoxy adhesive to the inner surface of the protectors. Press them firmly onto the ends of the carbon fiber shafts and wipe away any excess adhesive. 4. Allow the adhesive to cure: Give the adhesive sufficient time to cure and bond the tip protectors to the shafts. Follow the manufacturer’s instructions for the recommended curing time. 5. Double-check the assembly: Before using your trekking poles, double-check all the components to ensure they are secure and properly aligned. Test the straps, handles, and tip protectors to ensure they are functioning as intended. With all the components properly assembled, your DIY carbon fiber trekking poles are now ready for use. However, there is one final step you may want to consider to give your trekking poles a polished appearance and added protection. Keep reading to learn about the optional finishing touches you can apply to your trekking poles.


Step 5: Finishing Touches

While not essential, adding finishing touches to your DIY carbon fiber trekking poles can enhance their appearance and provide additional protection. Consider these final steps to complete your project: 1. Sand and smooth any rough areas: Use sandpaper or a sanding block to smooth out any rough areas on the trekking poles. This will not only make them more aesthetically pleasing but also prevent any potential splinters or discomfort during use. 2. Apply a protective finish: Consider applying a waterproof and UV-resistant clear coating to the carbon fiber shafts. This will help protect the material from the elements and extend the lifespan of your trekking poles. Use a paintbrush or foam brush to evenly apply the protective finish, following the manufacturer’s instructions. 3. Let the finish dry: Allow the protective finish to dry completely. This may take a few hours or overnight, depending on the product used. Ensure that the trekking poles are placed in a well-ventilated area during the drying process. 4. Test your trekking poles: Before taking your newly crafted trekking poles on a hike, test them out in different terrains and conditions. Make any necessary adjustments or repairs to ensure optimal performance and functionality. Congratulations! You have now completed the process of making your own carbon fiber trekking poles. Not only have you created a functional and durable outdoor accessory, but you have also gained valuable experience in DIY craftsmanship. Remember to always use your trekking poles responsibly and follow proper hiking etiquette while enjoying nature. Be mindful of the environment and respect any regulations or guidelines set by the trails you traverse. Enjoy your outdoor adventures with your custom-made trekking poles, and may they accompany you on many memorable journeys!



Crafting your own carbon fiber trekking poles is a rewarding project that allows you to customize your gear to fit your specific needs and preferences. By following the steps outlined in this article, you have learned how to design, prepare, and assemble your own trekking poles from scratch. Not only are DIY trekking poles a cost-effective alternative to purchasing pre-made ones, but they also allow you to have a deeper connection with your outdoor gear. You can choose the length, handle material, and additional features to create trekking poles that are perfectly suited to your hiking style and terrain. Throughout the process, it’s important to prioritize safety, accuracy, and attention to detail. Always wear appropriate protective gear when working with tools and materials, and ensure that the components are securely attached to prevent any accidents during use. By creating your own trekking poles, you not only gain a valuable outdoor accessory but also develop new skills and knowledge in the world of DIY craftsmanship. The journey of making your trekking poles can be as fulfilling as the journeys they accompany you on. So, lace up your hiking boots, grab your homemade carbon fiber trekking poles, and embark on new adventures in the great outdoors. The combination of stability, balance, and support provided by your DIY trekking poles will undoubtedly enhance your hiking experience and allow you to explore with confidence. Remember to always leave no trace, respect nature, and tread lightly on the trails. With your newly crafted trekking poles in hand, the world is yours to explore.